OUR SOLUTIONS

Track Advance® Maintenance - Condition Monitoring

Data-driven maintenance

Between abnormal vibrations, critical temperatures and worn-out parts, mechanical faults often hide until they trigger costly and unpredictable downtime. These weak signals remain difficult to interpret in the absence of continuous monitoring and a reliable context. In such situations, data plays a crucial role: having access to reliable, historical physical data that is correlated with the actual usage of the machines not only enables us to understand what is happening, but above all to detect what might happen.

Track Advance® Maintenance gives you a clear, continuous view of your equipment’s health, detects anomalies before they become problems and helps you plan part replacements at the optimal time. Thanks to advanced data collection on vibration, temperature and leak detection, combined with automatic fault identification (misalignment, wear, cavitation), this solution transforms your maintenance operations into a driver of performance. A solution that enables you to move from reactive and corrective maintenance towards truly predictive and sustainable management of your equipment fleet.

YOUR EQUIPMENT’S HEALTH AT A GLANCE

To best address each business need, Track Advance is designed as a modular solution built around a common foundation: Track Advance Foundation for acquiring and recording your data. 7 specialized modules you can select depending on your operational priorities and objectives then reinforce traceability, performance, maintenance, energy or integration. This way, you select the relevant building blocks and create a tailored solution, perfectly adapted to your environment and scalable over time.

Health reports of your equipments: valves, pumps, agitators

Reports that consolidate all the physical data collected and provide an immediate overview of the condition of each piece of equipment. They enable teams to monitor wear trends and identify critical machines before they affect production.

Acquisition of physical data: vibration, temperature, sealing, precision

Track Advance® Maintenance continuously collects data on vibration, temperature and equipment sealing and precision. This level of detail provides a reliable, factual basis for analysing abnormal behaviour and predicting failures

Defect and faults characterization: misalignment, bearing defects, cavitation

Track Advance® Maintenance enables you to link faults to their context by analysing captured signals. It identifies critical issues and suggests probable causes, thereby reducing diagnostic time and ensuring reliable decision-making.

Association of production data with physical measurements

Machine data is contextualised against the actual operation of the line or process. This makes it possible to determine whether an anomaly is caused by a hardware fault, an operational procedure or a specific operating condition.

Contextualization of defects using operating condition data

The analyses take into account cycles, speeds, loads, process phases and operating conditions. The solution does not trigger false alarms and highlights any abnormal deviations from the machine’s usual behaviour.

Smart Spare Parts dashboard for optimal replacement planning

The module predicts which parts are likely to reach a critical threshold and suggests the best time to replace them. You can optimise your stock, reduce the need for urgent repairs and plan maintenance more effectively.

Comprehensive support for sustainable performance

A frictionless deployment, autonomous users and continuous performance improvement: this is what our Track Advance teams guarantee by supporting you in defining your needs, integrating your environment, training your users and securing your production day-to-day. We combine process expertise, IT/OT integration and end-to-end operational support so that Track Advance fits naturally into your site. You minimize risks and save time thanks to rapid adoption.

  • Full implementation and deployment: A packaged solution that adapts to the real needs of each project – audit, functional scoping, IT/OT integration, on-site deployment and team training. You are supported at every stage without additional effort on your side.
  • Maintenance support and subscription services: Technical assistance with a commitment to respond within 48 hours. Continuous improvement and securing of the environment thanks to planned updates, remote minor improvements, evolution request program and annual data health report.
  • Extended Maintenance Services (EMS): for priority and in-depth support, dedicated Track Advance contact, quarterly reporting, enhanced SLA with adapted response.
  • Continuous improvement: Regular usage reviews, dashboard optimisation and change management support to sustain gains.

Why choose track advance® maintenance ?

up to 25 %

reduction in costs related to failure

up to 20 %

MTBF

Extend the

lifespan of your installations

up to -65 %

MTTR

The solution continuously updates key performance indicators from the sensors installed on your machines. You can immediately identify any deviations and maintain constant visibility over critical equipment.

Physical data is cross-referenced with actual operating conditions to identify the cause of anomalies. You can quickly distinguish a genuine fault from normal process behaviour.

Wear patterns are analysed to recommend replacement at the optimal time. This prevents interventions that come too late, which lead to breakdowns, and premature replacements that drive up costs.

Predictive analytics enables you to detect early warning signs before they transform into failures. Take action sooner, reduce the urgency of the situation and ensure uninterrupted production.

Having a comprehensive overview of the condition of your equipment allows you to prioritise actions and adjust your schedule based on the actual impact on performance. You can reduce unplanned repairs, unnecessary parts and downtime.

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