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MIXTURALL - Advanced Agitation and Mixing Technology

The Turnkey Solution for Efficient Powder and Liquid Mixing

In many industries, such as food and beverage, cosmetics, pharmaceuticals, and chemicals, successful production depends on the precision and efficiency of mixing. For these companies, which incorporate ingredients into sometimes complex recipes or require large volumes, achieving homogeneous dispersion of powders or liquids in other liquids is a crucial challenge.

We designed Mixturall to meet these requirements.

This turnkey solution is specifically developed for manufacturers who must guarantee impeccable quality of their finished products while optimizing their production processes. Mixturall ensures perfect integration not only of powders into liquids, but also of liquids with each other, even for the most complex recipes or large-scale mixing.

The result is always homogeneous, stable, and reliable, every time.

Advanced Agitation and Mixing Technology

What sets Mixturall apart is its versatile agitation system and advanced features, designed to meet a variety of mixing needs:

THREE-PIECE PROPELLER: Provides low-shear axial mixing, ideal for rapid product homogenization throughout the entire tank volume. This type of agitation is perfect for applications where homogeneous mixing  of ingredients is essential. It also optimizes the heat exchange required for your recipe.

SCRAPING ANCHOR: Enables radial mixing suitable for viscous fluids and thermal operations. This agitation ensures high product quality thanks to improved thermal efficiency, by scraping the tank walls to prevent deposits and guarantee temperature uniformity.

ROTOR/STATOR: A high-speed, high-shear mixer designed for precise product smoothing. It is particularly effective for forming emulsions, hot or cold, significantly reducing processing time while ensuring a fine and homogeneous texture.

Vacuum Intake: Powders are drawn directly into the mixture using an integrated dynamic vacuum system, enabling rapid incorporation while improving mixture homogeneity due to the powder introduction’s proximity to the rotor/stator.

Thermal and Pressure Control: Mixturall offers the ability to heat or cool the product while maintaining pressure in the tank. This allows operation at temperatures exceeding 100°C, which is essential for certain industrial applications requiring specific thermal conditions.

Services and Support: Pilot Testing and Scale-up

At BOCCARD, we understand that every project is unique, which is why we offer customized services to support our clients throughout the Mixturall implementation process:

  • Pilot Testing: To ensure that Mixturall perfectly meets your needs, we offer customized testing using our pilot plant. These tests can be conducted at our facilities or directly at your site. This allows you to validate the compatibility and effectiveness of Mixturall under your specific production conditions before scaling up.
  • Scale-up Service: We offer a complete scale-up service, from the laboratory phase (the beaker) to large-scale industrial production, up to 5 tons. We support you at every stage to guarantee a smooth and efficient transition to industrial production, optimizing mixing parameters for consistent, reproducible, and high-quality results.

Why Choose Mixturall?

Mixturall is not just a high-shear mixer. It combines several agitation technologies (Tri-Blade Propeller, Scraping Anchor,Rotor/Stator)

Unlike many competing equipment, Mixturall allows you to heat or cool products while maintaining pressure in the tank. This means you can achieve temperatures exceeding 100°C, which is crucial for applications such as pasteurization or the production of temperature-sensitive emulsions. This level of thermal control is a significant advantage for industries requiring absolute precision in managing process conditions.

Mixturall offers a unique vacuum powder intake feature, facilitating the incorporation of ingredients without creating dust and improving mix homogeneity. This cleaner and more efficient process can reduce raw material losses and minimize the risk of cross-contamination, a significant advantage for sensitive industries such as pharmaceuticals and food.

Beyond the machine itself, BOCCARD offers personalized support with pilot testing and scale-up services. This ability to test and validate the process on a pilot installation, whether at your site or ours, allows you to reduce risks and ensure the solution is perfectly suited to your specific needs. Furthermore, our scale-up service, which supports you from the laboratory phase to large-scale industrial production, guarantees safety and performance.

With Mixturall, you benefit from an optimized solution to reduce raw material losses, improve energy efficiency through precise thermal control, and shorten cycle times. The combination of these factors results in lower operating costs, a faster return on investment, and greater market competitiveness.

Mixturall’s intuitive interface and ergonomic design ensure ease of use, even for non-specialized operators. Furthermore, its integrated cleaning system (CIP) reduces downtime for maintenance, resulting in increased productivity. . Finally, the maintenance of the agitator motors has been designed with ease of disassembly in mind, thus minimizing downtime.

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