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Turnkey plant for the manufacture of body and hair care products


This Swedish company, based in Luxembourg, called on Boccard and its international expertise to design its new factory dedicated to the production of body and hair care (shampoo, shower gel and deodorants) near Moscow in Russia.

Our teams, who are experts in the cosmetic and dermatological markets, designed and carried out this turnkey project on time, mobilizing local teams and international resources. Boccard was involved in the entire project, from design studies to manufacturing, as well as commissioning.

The final installation is made up of 30 tanks with an in-line dilution system, 4 manufacturing skids, as well as a CIP station.

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Cosmetics & Hygiene?

Key points

30 tanks from 5 to 30 m3

4 types of water tanks

4 skids of 2 and 8 m3

6 process vessels


Manufacturing platform

  • Salt unloading station, a brine preparation tank 4m³
  • 8m³ storage tank
  • 4 types of water tank and distribution loops
  • Production from drilling water with softener and reverse osmosis membrane
  • 4 deodorant skids of 2 and 8m³ with agitated tanks equipped with double jacket
  • 6 process vessels
  • 30 accessory tanks from 5 to 30m³ with in-line dilution system
  • CIP multi-tank station
  • Transfer to filling
  • Manifold of valves

Turnkey project management

  • 3D designs integrated in the 3D construction drawing
  • Design engineering, detailed studies
  • Project management
  • Automation and supervision (production monitoring and traceability)
  • Electricity
  • Equipment procurement
  • Commissioning and qualification (FAT / SAT) and validation (IQ / OQ)
  • Operator training

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