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Design and construction of a new factory dedicated to the production of hair care products in Egypt


For the construction of new production plant near Cairo, this cosmetics company has selected Boccard for its know-how in cosmetic products.

With a   Design and Build approach, Boccard has undertaken the design and implementation of a   turnkey platform    dedicated to the production of  hair products, which is fully automated.

The mobilization of resources internationally and the support of our on-site teams despite geopolitical tensions made this project possible and successful.

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Cosmetics & Hygiene?

Key points

3700 hours for engineering

2100 hours for studies

11 weeks of commissioning


Manufacturing platform

  • 3 manufacturing skids with platforms and mixer
  • 5 preparation tanks 5T / 10T / 2.5T / 20T and 5 T
  • 7 storage tanks of 10T / 7 storage tanks of 12T / 6 storage tanks of 20T
  • 6 transfer lines to packaging
  • CIP and SIP modules

Turnkey project management

  • Design engineering, detailed studies
  • Project management
  • Automation and supervision (production monitoring and traceability)
  • Electricity
  • Equipment procurement
  • Commissioning and qualification (FAT / SAT) and validation (IQ / OQ)
  • Operator training



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